Imagine chemical reactions that are faster, safer, and greener, all while taking up a fraction of the space of traditional methods like bulky stirred tank reactors. That’s the power of process intensification, and precision pumps, like Fuji Techno Super Metering Pumps, are at the heart of making it happen. These pumps slash manufacturing costs and speed up development and scaling, getting products to market faster.

So, how do pumps supercharge process intensification? It’s all about mastering heat transfer and mass transfer. For heat transfer, pumps like Fuji Techno’s deliver precise, pulse-free flow to microreactors, where tiny channels efficiently manage heat. In high-energy reactions that release intense heat, this prevents runaway scenarios or explosions. Instead of cooling reactions to icy temperatures or diluting them, these pumps maintain exact flow rates—down to ±0.1% accuracy—allowing reactions to run hotter, more concentrated, and finish faster. For reactions needing heat to start, pumps ensure steady delivery to keep temperatures safe yet optimal.

In terms of mass transfer, Fuji Techno Super Metering Pumps excel at moving chemicals in and out of reaction zones at perfect concentrations. Unlike batch processes, where slowly adding chemicals can disrupt balance, these pumps provide continuous, uniform delivery, even for sticky, viscous, or hard-to-mix substances. With flow rates from 15 ml/min to 120 l/min, models like the HYM or HYS-C handle everything from lab trials to large-scale production, ensuring reactions stay efficient and clog-free in continuous flow systems.

By pairing pumps with smart reactor designs, we create tailored environments for each reaction, making them faster, hotter, and more concentrated in a smaller footprint. From round-bottom flask experiments to pilot plants, nearly every chemical process benefits. For liquid-based reactions, microreactors fed by HYM pumps offer unmatched precision. For solids-forming reactions, pumps integrate with spinning disk reactors or oscillatory reactors to keep things flowing smoothly.

At Intense Process Technologies, we harness Fuji Techno Super Metering Pumps to bridge batch processes and continuous manufacturing. Our mission is to develop game-changing processes and deliver proof-of-concept studies, using these breakthrough pumps to drive process intensification and transform how industries create.